What happens if there is a collision error in your program?

We mitigate this risk through our advanced simulation software (Silma X4). We replicate the exact dimensions of your machine, part and fixturing system in the virtual environment, testing all trajectories to ensure a 100% safe start-up (debugging).

My CMM doesn't use Metrolog. Can you program for my software?

Yes. Our team masters the main languages and software on the market (such as PolyWorks, PC-DMIS, among others), and our programming architecture allows us to generate routines and export them in an optimised way to the metrology system your company already uses.

Do you perform the try-out (test run) of the program at our premises?

Yes. Service delivery includes assisted start-up. An S4METRO specialist travels to your premises, runs the program for the first time at low speed, fine-tunes real strategies and validates the process capability (Cp/Cpk).

Offline programming station with 3D model and CMM in the background

Specialised Services

Offline Programming and Debugging

Maximise the return on your equipment. We create, simulate and optimise measurement programs in a 100% virtual environment from CAD, ensuring that your CMM never stops producing while we prepare the next part.

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Our Solutions

Offline programming of measurement trajectories from the CAD model in Silma X4

Program Creation from CAD

We extract data directly from the 3D model to generate optimised trajectories and apply tolerances (GD&T) even before the physical part exists.

Virtual simulation of CMM kinematics for collision detection

Simulation and Anti-collision

Zero accidents at start-up. We simulate the entire kinematics of the machine, probes and fixtures to detect and eliminate any collision risk in the virtual environment.

Path optimisation and cycle times of a CMM measurement program

Cycle Optimisation

We adjust paths, approaches and stylus changes to reduce empty movements, ensuring much shorter and more efficient cycle times.

Assisted start-up and operator training on measurement programs

Assisted Start-up and Training

We don't just deliver the file. We validate the program on your machine, adjust strategies and train your team for daily operation.

// TECHNICAL EXPERTISE

From Digital Twin to Shop Floor

Silma X4 and Metrolog X4 in offline programming and measurement execution

The Power of Silma X4 and Metrolog X4

We work with the most advanced engines on the market.

The Silma X4 acts as a true Digital Twin of your machine for 100% safe simulation.

The result is a clean and optimised programme, with seamless and native transition to execution in Metrolog X4, ensuring traceable reports.

Multisensor measurement head for scanning and 5-axis strategies

Multisensor and 5-axis Strategies

We combine different technologies in the same routine for maximum efficiency.

We program point-to-point measurements, continuous scanning and complex 5-axis routines (such as REVO systems), extracting the maximum potential from your equipment.

Colour maps and deviation reports from optimised measurement routines

Legacy Migration and Optimisation

Have old and inefficient programs? We rewrite and update routines developed in other software.

We eliminate redundant measurements, update GD&T datum frames, and shorten cycle time, while maintaining the same dimensional confidence.

Automatic publication of measurement results in SPC, MES and ERP systems

Shop Floor Integration and Automation

We prepare programs for Industry 4.0.

We configure barcode/QR reading, automatic cycle selection and direct publication of results to statistical process control (SPC), MES or ERP systems.

// FREQUENTLY ASKED QUESTIONS

Offline Programming: FAQ

No, that is the great advantage of offline programming. We use the part's CAD file to program and simulate everything in a virtual environment. Your CMM continues billing and inspecting other parts throughout our development process.

Want to reduce machine downtime on your next batch?

Request Programming Quote

Equipment

CMM Machines

Brands

Metrologic

Specialised Services

Offline Programming and Debugging

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